Homemade Hydraulic Press Machine || Hydraulic Press

 Suthar Sandeep  30722 View  November 24, 2018  Comments (26 )

Introduction:-

A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever. A hydraulic press is a machine that has a plate in which the metallic material is placed so that it can be crushed, straightened or moulded. Unlike their mechanical counterparts, hydraulic press machines can compress any material to a full extent. Also, hydraulic presses take only half of the space that the mechanical ones take because they have the ability to compress a large pressure in a cylinder having a less diameter.

 

Hydraulic presses are commonly used for forging, clinching,moulding, punching, deep drawing, and metal forming operations. With the growth and importance of light-weighting in the aerospace and automotive industry, more applications are present in Thermoplastics, Composites, RTM Resin Transfer Molding, GMT Glass Mat Transfer and Carbon Fiber Molding. All of these applications require precise control and repeat-ability.

 

An industrial sized hydraulic press machine is extremely heavy and expensive, but a smaller version can be made using a standard 5 ton bottle jack—the same type used to change a car tire. A blast shield and safety glasses should always be used when crushing anything, especially if it's hard material.

 

 

Parts Used:-

L-Section angle heavy (2”*2”)

Square pipe heavy (1½”*1½”)

2 Nos. spring

5 Ton hydraulic jack

Tractor trolly pin heavy

12 Nos. M10 bolts ( 2½” length) with nuts

2 Nos. M10 bolts (3” length) with nuts

2 Nos. M10 allenky bolts (1” length)

4 Nos. M8 allenky bolts (½” length)

2 Nos. 3/8 allenky bolts (½” length)

4 Nos. ¼ allenky bolts (½” length)

3/8 Bolt (1¼” length)

2 Nos. 5/16 J bolt (2½” length) with nuts

 

How To Make:-

 

Step 1:- Cutting of parts

First step to make a hydraulic press is cutting of required metal parts. So, I cut everything to its proper length and dimension such as L-section angle, square pipe etc. Then next step is drilled a holes for proper assembly of all cutting metal parts to make a frame of hydraulic press.

For cutting and drilling of parts you must ensures the safety protection. A pair of work gloves is good insurance against a wire brush if it should slip, as well as cutting down on the vibration being transmitted to your hands.

With that in mind, eye and hearing protection is a must. An angle grinder with a cut off blade makes a racket which soon causes a ringing in the ear without proper protection, it also sprays a shower of sparks which can bounce back off nearby objects, beware the hot spark bouncing back off a wall over the top of your safety goggles, it’s not a fun experience.

 

Step 2:- Assembly of all metal parts

Second step is assembly of all cutting metal parts. I assembled all the metal parts without any kind of welding. I only used bolts and nuts for proper assembly of metal parts to make a frame of the hydraulic press.

Proper assembly to make a frame body of the hydraulic press is shown in the image.

 

Step 3:- A 5 ton bottle jack and springs

I used 5 ton bottle jack to make this hydraulic press. Also I used 2 mechanical springs to allow the hydraulic jack in its first position. Both the hydraulic jack and springs are attached with the frame by using of bolts. Springs are attached by using of J bolts.

For better look I painted it with black and red colours.

 

Step 4:- Testing

Now, this machine is ready to use. A hydraulic press is a machine that has a plate in which the metallic material is placed so that it can be crushed, straightened or moulded. In this machine you can easily straightened and crushed metal parts.

For better understanding, watch the video given below.

Comments (26)

Antonio,   São Paulo - SP - Brazil

I really enjoyed the congratulations project, without words to describe how much I loved your project.

RePly  November 12, 2019
Senthilkumar,   Vilupuram Thamil Nadu

Thirukkoilur, Manalurpat

RePly  November 1, 2019
Raymond,   New England

Nicely done.. Thanks for sharing the specs also. Im in the process of making the same thing for a 9 ton. Your build specs are perfect for the limited space I have.. 🍻🍻🍻

RePly  October 27, 2019
George McKenzie,   Claxton Georgia

Good job on this project. I am going to try and make this but need information on materials used to make the piece used for the jack to sit on. Also is this piece fixed so it can move up and down. Thanks for the video, George

RePly  October 27, 2019
Raymond,   North East, πŸ‡ΊπŸ‡ΈπŸ‡ΊπŸ‡Έ

It looks square pipe, one size bigger than the uprights, that he cut one side off of. Im making one myself. Hope this helps.. Good luck with your project..🍻🍻

 October 27, 2019
Mukesh bunkar,   Banswara

Please patches this item price contact my number 9928069708

RePly  September 30, 2019
Bibash man,   Murshidabad West Bengal

Hydraulic Jack price

 November 1, 2019
Mariusz,   Radom

Please use millimeters or centimeters when describing.

RePly  September 26, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Shivraj,   Peeh

5tan

 September 27, 2019
Raymond,   Seattle, WA

missing information on parts for jack base and for plate(s) for jack piston???

RePly  July 18, 2019
Raymond,   North East, πŸ‡ΊπŸ‡ΈπŸ‡ΊπŸ‡Έ

Im building one myself, using 1/4" inch plate. Hope that helps..🍻🍻

 October 27, 2019
EDUARDO SILVA,   Rio Largo

Hi I like your job, congratulations. what's the thickness of the right Square pipe heavy? I'm thinking of doing to sell, I've been out of work for a few months.

RePly  July 12, 2019
Aqib khan,   Chiniot

"Nos. Spring or nuts" so nos. Stands for

RePly  May 8, 2019
stewart,   peru

what is Nos?

 September 5, 2019
Deborah Long,   Columbus

I just found your U-Tube video on making a hydraulic press. I don't know anything about your company, and would like to know if you sell kits for assembly for your projects. Thank you.

RePly  May 5, 2019
Ritesh kamlapuri ,   Bhopal

It is a nice project . I want to present this in my college so please send me link of the ppt or report . It will very kind of you if send me soon thanku

RePly  April 9, 2019
Mdshahid,   Bhubaneswar

I need compact and moveable hydrolic pressure bale machine to make a 3feet/3feet compressed waste materials to transport easily. Baling with tied materials like papers, plastics,cartoon, pet bottles etc

RePly  March 1, 2019
gowri shankar,   idappadi

pls this tittle advantages send this mail

RePly  February 19, 2019
Claudio,   Rimini

Hello project fantastico cor

RePly  February 17, 2019
Javier,   Mexico

Excelent project. Nevertheless, detailed blueprints, instructions and materials list should be given (the plates - as mentione above- are not being specified, for instance)

RePly  January 22, 2019
,   

 July 28, 2019
Hector,   México

What about the dimensions for the plates and the "beam" where the Jack sits?

RePly  January 22, 2019
,   

Podras traducir al español

RePly  December 26, 2018
Talib Abdullah ,   Øvre Årdal

Hi Can I get the measurements in centimeters. I do not understand the meter Dear Talib

RePly  December 24, 2018
,   

RePly  December 24, 2018
ravi,   BENGALURU

Thickness and length of angles need to be mentioned.Same for the square sections and channels.Good project.I am trying this with welding. thanks.

RePly  December 5, 2018
s. srinivasa ravi sankar,   Nellore

sir, can you able give dimensions of all objects. thanking you

RePly  December 4, 2018
Raj ,   Gadag

How much pressure it will be sustained????

RePly  December 4, 2018
,   

 February 4, 2019
Raj ,   Gadag

How much pressure it will be sustained????

RePly  December 4, 2018
sibaram palai,   Balugaon khurda odisha

Sir I want buy this 5ton hyudrulic presser mechine

RePly  December 2, 2018
RAMESHBHAI BHANUBHAI MARWADI,   NADIAD

I WOOD LIKE TO PURCHASE THIS JACK AS A READYMADE

RePly  November 27, 2018
A K Singh ,   Lucknow

I want to purchase 10 tonight hydraulic press machine

 May 25, 2019
,   

 December 16, 2018
,   

Absolute awesome job..

RePly  November 27, 2018
Amarjit singh,   Amritsar

I purchase 8146487504

 August 27, 2019
Amarjit singh,   Amritsar

I purchase 8146487504

 August 27, 2019
Amarjit singh,   Amritsar

I purchase 8146487504

 August 27, 2019

Leave your comment

×

Reply comment

Subscribe to Our Mistrymaketool Mailing list to Get the Latest Updates Straight in Your Inbox.